Application and scope of zyg-hpj precision cutting machine: it is mainly used for cutting materials such as silicon integrated circuits, light emitting diodes (0603 / 1010 / 3030 / 3535, etc.), lithium niobate, piezoelectric ceramics, gallium arsenide, sapphire, alumina, iron oxide, quartz, glass, ceramics, solar cells, etc. (single knife and double knife modes can be customized according to different needs of customers)

Ø product features:



1. High performance automatic calibration



With a variety of alignment modes, the calibration program is set according to the characteristics of the work object to quickly and accurately search the cutting position, save personnel operation time and improve production efficiency.



2. Main shaft center water supply



Through the central water outlet system, the temperature rise of the blade can be effectively restrained in the cutting process, the tool can be cleaned at the same time, and the cutting quality and tool life can be improved.



3. High rigidity and low vibration spindle



Innovate the stability and accuracy basis of body structure design, load high rigidity and low vibration spindle, and provide high-precision cutting quality and efficiency.



4. 305mmx305mm working plate



Products can be customized according to customer needs



5. Axial light / ring light



Using appropriate light source, the display image can better present the surface pattern characteristics of the work object



6. Telecentric lens



The vision system has a larger field of vision, accurate and rapid alignment correction, greatly improve the alignment function and shorten the alignment time.



7. Contact altimetry



The high-resolution z-axis control module can stop the z-axis movement when the blade touches the working platform and capture the accurate height of the working platform. It can measure the tool wear in the machining process, compensate the lower tool height error in real time, and improve the cutting reliability and production efficiency.



8. 19 "touch screen



Combined with large touch screen and graphical control interface, it greatly improves the convenience of personnel operation.



9. Lens protection



Equipped with a special protective door for the objective lens, the chance of lens dirt can be reduced and the error rate of the equipment can be reduced.



10. Safety protection mechanism



Automatic interlocking mechanism of cutting door to prevent personal injury caused by careless operation.



11. Tool damage detection



The real-time tool breaking detection can avoid the continuous cutting of the tool in the damaged state, so as to ensure good cutting quality.



12. Monitoring mechanism



Master the water and gas supply and consumption status of equipment, deal with it in time in case of abnormality, and properly protect personnel, equipment and work objects.





Ø service conditions:



1. Please use atmospheric pressure. The dew point is below - 15 ℃, the residual oil is divided into 0.1 ppm and the filtration degree is 0.01 μ M / 99.5% or more of clean compressed air.



2. Please set the room temperature of the room where the mechanical equipment is placed between 20 ℃ and 25 ℃, and control the fluctuation range within ± 1 ℃.



3. Please control the water temperature of cutting water to room temperature + 2 ℃ (the fluctuation range is within ± 1 ℃), and control the water temperature of cooling water to be the same as room temperature (the fluctuation range is within ± 1 ℃).



4. In addition, please do not install the equipment near blowers, vents, devices generating high temperature and devices generating oil mist.



5. The equipment will use water. In case of water leakage, please install the equipment on a waterproof floor and a place with drainage treatment.

ZYG-HPJ Precision cutting machine

Technical specifications:



Ø single head spindle configuration 2.4 kw



Ø double spindle configuration 2.4 kW (opposite double spindle)



Ø the minimum spacing between two knives is 20mm



Ø maximum workpiece size mm 285x285



Ø X-axis cutting range mm 310



Ø input range of feed speed mm / s 0.1 ~ 600



Ø Y-axis cutting range mm 310



Ø single step mm y-axis, z-axis 0.0001, x-axis 0.00025, T-axis 0.001 degrees



Ø Y-axis positioning accuracy is within 0.003 mm / 310 (single error) and within 0.0005 mm / 2



Ø effective stroke of Z axis mm 40



Ø repetition accuracy mm 0.001



Ø maximum cutting blade diameter that can be used mm Φ sixty



Ø θ Maximum rotation angle of shaft DEG 380



Ø rated output power of main shaft kW 2.4 at 60000 min-1



Ø rated torque n Ø m 0.4



Ø rotation number range min-1 6000 ~ 60000



Ø power supply of other specifications - three-phase AC200 ~ 240V ± 10%. Transformers shall be configured in addition to the above



Ø power consumption during processing kW 3 (reference value)



Ø when warming up, kW 0.8 (reference value)



Ø standby kW 0.3 (reference value)



Ø maximum power consumption KVA 6.2



Ø compressed air supply pressure MPa 0.55 ~ 0.8



Ø maximum consumption of compressed air L / min (ANR) 200



Ø cutting water pressure MPa 0.4 ~ 0.5 maximum consumption L / min 8



Ø cooling water pressure MPa 0.3 ~ 0.4 consumption L / min 2



Ø exhaust air volume m3 / min



Ø equipment size (W) × D × H） mm 1500 × one thousand two hundred and seventy × one thousand and eight hundred



Ø equipment weight: about 1450 kg (excluding transformer)